There’s more involved than just making one tray that will hold a whole carton of eggs at the same time. There are actually four different types of egg trays currently available: plastic, paperboard, metal, and cardboard. One major distinction between these is the way they’re made - some use heat-sealed corners or perforated edges, and some have elastic bands or tabs on each corner for easy opening and closing. The development process varies at the same time, dependant upon whether it’s a device-made versus handcrafted piece.
Machine-Made Egg Trays Production Process:
The process of making egg trays by using a machine(maquina moldeadora de pasta de papel) is relatively simple. It commences with cutting the appropriate shape and size out of a large sheet of plastic or paperboard. The tray will be die-cut, which implies it’s cut into its final shape utilizing a mold or template. Once it’s cut, the tray goes through a printing process where the designs or brand logos are added. From there, it goes using a slitting process to generate the perforated edges lastly to some sealing process where heat is used to seal the corners.
Handcrafted Egg Trays Production Process:
The handcrafted egg tray production process is more intricate. It starts off with cutting the right shape and size out of some corrugated cardboard. From that point, the pieces are cut into smaller squares manually using something similar to scissors or shears. A handmade tray may also go through several more steps depending on how it’s to be utilized - by way of example, if elastic bands or tabs will likely be placed on each corner to make it easier to open and close.(https://www.bestoneco.com/maquina-para-fabricar-cubetas-de-huevos/)
Egg Tray Machine for Businesses:
While homemade/handcrafted egg trays will suffice for household use, companies that produce or sell eggs in large quantities will require an egg tray machine to take care of demand. This sort of machine can certainly make any where from 500 to 1000 trays per hour, according to the size and complexity of your design. It’s a significantly faster and more efficient approach to produce egg trays, plus it results in a top quality product.
When thinking about purchasing an egg tray machine, there are a few factors to keep in mind. First, the size of your facility will determine the number of machines you’ll need and which type is best suited to suit your needs. You should also consider if it’s necessary to get an inverter included in the machine - this lets you adjust speed during production to modify between different tray sizes as needed. Finally, you’ll should choose the type of closure system you need your trays to get - heat-sealed corners or perforated edges, elastic bands or tabs, etc.
Egg Tray Closing Methods:
When the egg tray production process(maquina para hacer bandejas de huevos) is done, it’s time for you to close the trays. There are a few various ways which can be used:
Here is the most common and simplest method. The tray is placed spanning a heating element which melts the plastic and seals the 4 corners shut.
These trays have slits around the edge of each tray, allowing them to easily be opened and closed.
Elastic bands or tabs
These trays have elastic bands or tabs on each corner which are used to retain the tray together. They’re easy to close and open, but they can even be much more expensive to produce.
Egg trays come in a range of different materials and closure methods. Picking out the correct egg tray to your business(Beston Group China) depends on the amount of you need, what size they must be, if an inverter is needed to adjust production speed, and when any special closures are required (i.e., heat-sealed corners).
While most of these might sound overwhelming, taking your time to do your homework and understanding your small business requirements will probably pay off in the long run.